Assembly of the Cabinet | ||||||
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For the top, I cut a notch to pass thru the TV cables. Rounded off the outside edges to minimize pass-by bruises, and drilled a couple of holes to pass wires to the Kavernas. In the shot below, you can see where the tower will sit, and my best guess as to where the legs will finally attach. No biscuits for the legs. If they are square, I'll use trim screws or brad nails to attach. If the legs are not square, a small cleat and construction adhesive should hide the joint.. |
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![]() I used a tube of clear silicone and the brad nailer to glue the 1/4" back panels onto the main cabinet. The silicone should allow for a bit of expansion & contraction and hopefully minimize any buzzes & rattles from the sub. I nailed into the center tower, and along all of the shelves. It took a bit of sanding and "persuasion" to get everything tight. I left enough overlap to cover any out of square conditions. The backs just butt up against the inside of the legs. So I filled the gap, and used some 1/4" scrap furring strips along the legs to keep that joint tight. The sub-amp fit into it's home with just a bit of a cutout. I had just enough edge around the amp to take the brads. I'm amazed it came out as square and even as it did. With the prefinishing, even the squeeze out from the PL Premium peeled of with a sharp chisel. Some of the blue painters tape took a bit of work to remove, but otherwise it was like any other assembly. I also added the toe kick panels at this point. Now I need to sand and finish the outside of the legs, the top, and the moldings for the front of the shelves. |